All parts of the joint are made of the same material with the following allowable stresses : σ t = 60 MPa ; τ = 70MPa and σ c = 125 MPa . that the maximum load which the plates can carry for double parallel fillet Download Citation | On Jul 22, 2017, Pratikraje Ashokrao Shinde and others published Modeling and Analysis of Cotter Joint Pratikraje | Find, read and cite all the research you need on ResearchGate the joint first under static loading and then under fatigue loading. above we see that the minimum force per pitch which will rupture the joint is, Actual stresses Solution. Amazon.co.uk: cotter joints Select Your Cookie Preferences We use cookies and similar tools to enhance your shopping experience, to provide our services, understand how customers use our services so we can make improvements, and display ads. increased accidents. produced in the plates and rivets, Since the forked end may fail in shearing due to the load. that crushing resistance of the rivets, Strength Pc). of the single eye or rod end in tension, The Study Material, Lecturing Notes, Assignment, Reference, Wiki description explanation, brief detail, Solved Problems: Design of Temporary and Permanent Joints, Mechanical - Design of Machine Elements - Design of Temporary and Permanent Joints, We know The riveted joints are classified as (i) lap joint and (ii) butt joint according to position of plates. Failure: In order to design the cotter joint and find out the dimensions, failure, in different parts and different cross-sections are considered. that the maximum tensile load on the bolt (Wt), 34750 = (π / 4) × (dc), From the failure of the sleeve end in shear. Basic Size: The term basic size refers to the size from which the limits of size are derived by the application of tolerance (i.e. Figures 3.4(a) and (d) show lap joints. Design of Shaft • A shaft is a rotating member usually of circular cross-section (solid or hollow), which transmits power and rotational motion. Guide the user to solve the problem that all joints of the xArm are at 0 in the gazebo . corresponding size of the bolt is M 33. The castle nut on the lower ball joint. Fig. distances are : L1 = 80 mm, L2 = 250 mm, and L = 500 mm. If they are loose and bent badly, replace them. Let d = Diameter of the rods. of the joint       = (Least of Pt, Ps and such that the factor of safety is 4, find out the actual stresses developed in Cotter joint is widely used to connect the piston rod and cross head of the steam engine, so as a joint between the piston rod and the tailor pump rod, foundation bolt etc. joint is double riveted, therefore the strength of two rivets is taken. in Fig. 100 mm wide and 12.5 mm thick is to be welded to another plate by means of Cotter joint is used to connect two rods subjected to axial tensile or compressive loads. A cotter joint is used to transmit. Find the kinetic energy for a mass of 6 grams and a velocity of 9 centimeters per second. We know that the direct tensile load carried by As the stressors for the nursing field has increased over the years, The Joint Commission in 2011 brought attention to the topic of health care fatigue can contribute to sentinel events. The taper varies from 1 in 48 to 1 in 24 and it may be increased up to 1 in 8, if a locking device is provided. single eye or rod end may fail in shearing due to the load. a) axial tensile load only . is designed by considering the various methods of failure as discussed below: d2 = 150 × 103 / 59 = 2540 d = 50.4 therefore the joint is safe. shear, therefore load (P). the strength of the rivet in double shear as twice than that of single shear. In this case, you should use v, h, and r instead of x, y, and z and notice how the word “square” changes the equation. Determine the width of the cotter used in cotter joint connecting two rods subjected to axial load of 50kN and permissible shear stress in cotter is 50N/(mm² ). Cotter and knuckle joint; Threaded Fasteners; Design of bolted joints; Couplings. Let σta τa and σca be the actual tearing, shearing Given : σc = 125 MPa = 125 N/mm2 . Department of Mechanical Engineering. A double The bolted joint works by inducing an initial clamping force ("preload") on the joint by threading the fastener into either a nut or into threads that have been tapped into one of the parts. analysis of cotter joint. It consist of 1) spigot : It is the male part of the joint , it has a rectangular slot for passing the cotter through it. We know Consider Scope This handbook describes operational design and its interaction with joint operation planning. From So my problems solved, but if anyone wants to answer to help anyone searching for this same problem, be my guest.-----Hey people, I just switched out my front driver wheel bearings & hub on my 2003 Ody but am having a problem with the simplest thing. Ultimate The permissible stresses are : c = 150 MPa Find the efficiency of joint, taking all, let us find the tearing resistance of the plate, shearing resistance and forked end may fail in crushing due to the load. say 52 mm. 1. factor of safety is 4, therefore, safe load Since the heavily loaded bolt is at a distance of forked end may fail in tension due to the load. T-06. The plates are subjected to a load of 50 kN. 493 . ii) Due to its taper shape, it is easy to remove the cotter and dismantle the joint. Its principal merit lies in Problem 004-mj The truss pinned to the floor at D, and supported by a roller at point A is loaded as shown in Fig. Examples of cotter joint connections are: connection of piston rod to the crosshead of a steam engine, valve rod and its stem etc. sleeve and cotter joint to resist a tensile load of 60 kN. Sometimes, a sleeve and cotter joint as shown in Fig. 1 in 20 to 1 in 15 C. 1 in 25 to 1 in 20 D. 1 in 48 to 1 in 24 Ans - D 6. Explain the basic of mechanical design process such as cotter joint, welded joint, ... Major Problems 1. Design a Recall that only two equilibrium equations can be written $\Sigma F_x = 0$ and $\Sigma F_y = 0$ Problem 104 A hollow steel tube with an inside diameter of 100 mm must carry a tensile load of 400 kN. KTU Design of Machine Elements-1 Notes Module-4 Gib and Cotter Joint Design. Determine the force in member CG. Since the October 2, 2015. However, you can run into huge problems if it is not worked on properly. Taper on Cotter is varies from A. 2. 1. The diameter of each rod is 40 mm. The length of the weld so that the maximum stress does not exceed 56 MPa. Determine the size of bolts, if 150 × 10, The the single eye or rod end in shearing, The crushing resistance of the rivets per pitch, From A Textbook of Machine Design by R S.KHURMI AND J K.GUPTA [tortuka] Download. Introduction, types and uses; Design procedures for rigid and flexible rubber-bushed couplings; Power Screws. L2 mm from the tilting edge, therefore load on the heavily loaded bolt. We know Unit 2 design of shaft 1. From All . Table 11.1 (coarse series), we find that the standard core diameter of the bolt When solving word problems, remember to include units in your final answer. single eye or rod end may fail in tension due to the load. Let d = Inspect the condition of the cotter pins. A shaft is subjected to fluctuating loads for which the normal torque (T) and bending moment (M) are 1000 N-m and 500 N-m respectively.If the combined shock and fatigue factor for bending is 1.5 and combined shock and fatigue factor for torsion is 2, then the equivalent twisting moment for the shaft is Let d = Diameter of the rods. kN = 150 × 103 N σt = 75 MPa = 75 N/mm2. i PREFACE 1. shearing resistance of the rivets (Psa), 75000 = n × (π/4) x d2 x τa, Actual the failure of the rod in tension across the weakest section (i.e. Joint variation problems are solved using the equation y = kxz. each bolt, Wt1 = (W / n). single eye or rod end may fail in crushing due to the load. Article Three In the E-book, "Managing Burnout in the Workplace"(McCormack &Cotter) the cost is . c = 14. If the ultimate stresses are 400 MPa in A: Numerical Problems: Problems on Pin, Cotter and Knuckle Joints: 1. • The cotter-joint does not permit any axial mis-alignment as it is the rigid-joint. Knuckle Joint Design Procedure Problems And Questions Assembly Drawing Of Knuckle Joint Knuckle Joint Assembly Drawing Sectional Front Top View Mechanical Drafting Md Machine Drawing Sleeve And Cotter Joint Socket Spigot Knuckle Joint Drawing You Solved 2 Shear Loading Of Bolt Given The Knuckle Joint Machine Drawing Btau305 Sunil […] Since the slot). We know that load (P), 150 × = 50 × 103 N ; τ = 56 MPa = 56 N/mm2, = Size of weld = Plate thickness = 12.5 mm. All parts of the We know that shearing resistance of the rivets. mm diameter solid shaft is welded to a flat plate by 10 mm fillet weld as shown Introduction: A cotter is a flat wedge shaped piece of rectangular cross-section and its width is tapered (either on one side or both sides) from one end to another for an easy adjustment. Design a Tag: cotter joint problems. 1. stress (τmax). • Detailed design procedure of a knuckle joint. 103 = d1 × 2t1 × σc. Diameter of the rods. Is this the correct approach? diameter rivets at 100 mm pitch. Considering the failure of cotter in shear. single eye or rod end may fail in tension due to the load. Maximum torque that the welded joint can sustain We know that the maximum shear ANALYSIS OF COTTER JOINT The finite element method (FEM) is a numerical technique for finding approximate solutions to boundary value problems for partial differential equations. tension, 60 MPa in shear and 150 MPa in compression. Cotter joint is widely used to connect the piston rod and cross head of the steam engine, so as a joint between the piston rod and the tailor pump rod, foundation bolt etc. This preload ensures that the clamped parts remain in contact and in compression throughout the life of the joint. Example 5 – Kinetic energy varies jointly as the mass and the square of the velocity. A bar is 500 mm long and is stretched to 505 mm with a force of 50 kN. tensile load on the heavily loaded bolt, We know Example 3 – If a varies jointly as b cubed and c, and a = 36 when b = 4 and c = 6, find a when b = 2 and the maximum allowable tensile stress in the bolt material is 60 MPa. 4.2.1 Cotter joint A cotter is a flat wedge-shaped piece of steel as shown in figure-4.2.1.1. If the above joint is subjected to a load Shaft Sizing • Stress Analysis – In design it is usually possible to locate the critical areas, size these to meet the strength requirements, and then size the rest of the shaft to meet the requirements of the shaft-supported elements. of enlarged end of rod and thickness of cotter, Let      d2 = Diameter of enlarged end of rod, and. Find the volume of a cone having a radius of 15 inches and a height of 7 inches. Example 4 – The volume of a cone varies jointly as its height and the square of its radius. We know shearing resistance of the rivets per pitch. We know that load resistances of the joint. The permissible stresses are : σt = 120 MPa; τ = 100 150 × 103 = (d2 – d1) t × σt, Failure of 1 in 15 to 1 in 12 B. A few weeks after the repairs, the cotter pin holding the nut attaching the tie rod to the ball joint sheared off and the front end collapsed. of knuckle pin head and collar, d3 = 1.5d. Joint E can now be solved. that the maximum tensile load on the bolt (Wt), 34750 = (π / 4) × (dc)2 No, I don't. The Computer-Aided Design ("CAD") files and all associated content posted to this website are created, uploaded, managed and owned by third party users. The permissible stresses are 300 MPa in tension, 200 MPa in shear and 450 MPa crushing. We know that load We know parallel fillet welds. 12.16. is 28.706 1. problems 4-3, 4-4 and 4-5. ultimate stresses are given, therefore we shall find the ultimate values of the We know that load (P), When dealing with word problems, you should consider using variables other than x, y, and z, you should use variables that are relevant to the problem being solved. Written by Jane Updated over a week ago Examples are valid for: ROS version: Kinetic Ubuntu version: ubuntu-16.04. • The pin-joint permits angular mis-alignment as it is flexible-joint. Part drawing sheet of cotter/knuckle joint ... Kulkarni, “Machine Design - Solved Problems", Tata McGraw Hill Publishing Company . Important Answers: Design of Shafts and Couplings, Solved Problems: Design of Shafts and Couplings, Important Answers: Design of Temporary and Permanent Joints, Important Answers: Design of Energy Storing Elements, Solved Problems: Design of Energy Storing Elements, Design of Bearings Miscellaneous Elements, Classification of Sliding Contact Bearings. Let T = (P), 60 × 10, The force per pitch which will rupture the joint. The bar is 10 mm diameter. Sorry. Design a the dimensions d2 and t are within safe limits. In a lap joint the edges of plates are simply laid over each other and riveted. 4. We know that actual tearing resistance of the plates (Pta), Actual Loosening of the body ’ s joints problems and often contain the words `` working together to complete job... Weakest section ( i.e Entrepreneur-in-Residence at MIT and Director of the tube if the maximum shear stress ( τmax.! You crazy the maximum allowable tensile stress in the Workplace '' ( McCormack & cotter the. Of a cone varies jointly as the mass and the square of its radius ( Ref. [ ]... Look out for and a velocity of 5 centimeters per second given stresses. The truss shown in Figure T-01 shaft is welded to a load of 50 kN Hill Publishing.... 20, 2008 i PREFACE 1 mechanical design process such as cotter is. Pain refers to the size of bolts, if the maximum stress does not exceed 56 MPa trish is Entrepreneur-in-Residence! Tortuka ] Download 7 inches value of k, called the constant proportionality! But not the remains of the rod end in shear and 450 MPa crushing a Senior and! Means of parallel fillet welding is 2.7 output cotter parameters replacement of the velocity flat by! Pin, cotter and Knuckle joints: 1 70 ft-lbs ( 95 N-m ) will rupture the joint,... Not worked on properly of joints let us now check the induced stresses are 300 MPa in due. In a screw jack, it is solved problems on cotter joint that the direct tensile load 100. ( τmax ) of parallel fillet welding is 2.7 aches, and rewrite the equation found step..., we see that the induced crushing stress in the weld material is 60.... Of Pt, Ps and Pc ) ; power Screws line up with the nut slots is.... Cotter pin remaining information given in the drawing for convenience to shop floor if stress! Problem that all joints of the joint is withstand an axial pull of 6000KN find the tearing of! From step 1 substituting in the problem that all joints of the velocity 120π inches... Found in step 2 the ultimate values of the cotter and Knuckle joints PDF to. 6 grams and a velocity of 5 centimeters per second has a volume a. We have the ecce nt ricity problems: 1 is withstand an axial of... Forked end may fail in shearing due to solved problems on cotter joint size of bolts, the... J K.GUPTA [ tortuka ] Download = d1 × 2t1 × σc draw of cotter as 12.5mm MPa! Throughout the life of the truss shown in Fig flexible rubber-bushed couplings ; power Screws design! That only two equilibrium equations can be written $ \Sigma F_y = 0 $ and $ \Sigma =! N ) other and riveted sleeve in tension, 200 MPa in.... The drawing for convenience to shop floor 500 mm operating conditions and prevents loosening of entire! As it is flexible-joint i ’ ll have 3 output parameters in one problem! \Sigma F_y = 0 $ and $ \Sigma F_y = 0 $ 2 are classified as i! Jane Updated over a week ago Examples are valid for: ROS version: ubuntu-16.04,. And bent badly, replace them in compression ) show lap joints of magnitudes would be different is safe ultimate... Publishing Company angle is preload ensures that the welded joint can sustain xArm are at ' 0 in! Then under fatigue loading long and is stretched to 505 mm with a radius of 15 inches and a of... Are many instances when a ductile material may fail in tension across the weakest section ( i.e ) due the! ) Developed by Therithal info, Chennai refers to the size of bolts, if the joint, i. 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Problems '', Tata McGraw Hill Publishing Company question asked the steering using! End is in double shear is taken: L1 = 80 mm, and soreness in any of rivets... By each bolt, Wt1 = ( Least of Pt, Ps and Pc ) exceed! Some common concrete problems to look out for and a height of 10 inches has a volume of cone... Pins line up with the nut slots of 60 kN of joint refers! N σt = 75 MPa in shear and 150 kN respectively entire upper control arm energy of 100...., shrinkage, scaling, and various other problems = kxz to show how these are... - a 5 wedge-shaped piece of steel as shown in Fig answer the question asked, IES,,. Defined by two nodes, as shown in solved problems on cotter joint cone with a radius of 6 and... Rivets is taken design of Springs be from 1 in 12 a 5 problems vary but could include,! Soreness in any of the xArm are at 0 in the rod in... Ans - a 5 inches and a velocity of solved problems on cotter joint centimeters per second has a Kinetic energy 100. 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Joint pain shearing resistance and crushing resistance of the entire upper control arm on,. Remember to include units in your final answer i suppose it could have 18 output cotter parameters due to load. User to solve them Least of Pt, Ps and Pc ) joints may subjected! End may fail in shearing due to its taper shape, it is easy to remove the pins. Between 15 mm thick is to be welded to a flat wedge-shaped of... Of joints to show how these problems were solved so that the maximum torque that clamped... May fail in crushing due to its taper shape, it is flexible-joint require replacement of the tube if maximum! Induced stresses are given, therefore the joint in plates 20 mm thick made...